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Your gateway to professional balancing - EQiblyWem - 12-19-2024
<h2> with the Balanset-1A Device </h2>
<h3> Getting the Equipment Ready </h3>
<ul>
<li> Ensure the instrument is complete with all necessary components: vibration transducers, laser tachometer, magnetic stand, software, and other accessories. </li>
<li> Set up the instrument and connect it to your computer via USB. Verify that the software is correctly installed. </li>
</ul>
<h3> Setting Up the Sensors </h3>
<ul>
<li> Attach the vibration sensors firmly to the machine casing in areas with the highest vibration amplitude, usually close to the bearing supports. </li>
<li> Direct the laser speed sensor towards the rotor and affix reflective tape to the rotor surface to facilitate phase angle measurement. </li>
</ul>
<h3> Launching the Software </h3>
<ul>
<li> Open the Balanset application on your PC. </li>
<li> Select the appropriate balancing mode: single-plane or two-plane, depending on the rotor type and your specific requirements. </li>
</ul>
<h3> Initial Vibration Measurement </h3>
<a href="https://vibromera.eu/wp-content/uploads/2024/11/2-Camera_01.png" target="_blank">
<img src="https://vibromera.eu/wp-content/uploads/2024/11/2-Camera_01.png" alt="2-Camera_01" style="width: 50%; display: block; margin-bottom: 10px;">
</a>
<ul>
<li> Operate the rotor at its intended working speed. </li>
<li> The program will record the vibration amplitude, rpm, and phase, providing a baseline measurement of the existing imbalance. </li>
</ul>
<h3> Mounting the Test Weight </h3>
<a href="https://vibromera.eu/wp-content/uploads/2024/11/3-Camera-2_01.png" target="_blank">
<img src="https://vibromera.eu/wp-content/uploads/2024/11/3-Camera-2_01.png" alt="3-Camera-2_01" style="width: 50%; display: block; margin-bottom: 10px;">
</a>
<ul>
<li> Bring the rotor to a standstill and affix a trial weight at a predetermined point on the rotor, specifying its mass in the software (typically in grams). </li>
<li> Resume rotor operation, and the program will capture the resulting changes in vibration amplitude and phase. </li>
</ul>
<a href="https://vibromera.eu/wp-content/uploads/2024/11/5-Camera_01.png" target="_blank">
<img src="https://vibromera.eu/wp-content/uploads/2024/11/5-Camera_01.png" alt="5-Camera_01" style="width: 50%; display: block; margin-bottom: 10px;">
</a>
<h3> Calculating the Correction Weight </h3>
<ul>
<li> The software uses the measured values to automatically compute the necessary compensating weight's magnitude and placement angle. </li>
<li> The calculated values are presented on-screen in both numerical and graphical formats. </li>
</ul>
<a href="https://vibromera.eu/wp-content/uploads/2024/02/Bs1ManualEngV156-May2023-10448629.png" target="_blank">
<img src="https://vibromera.eu/wp-content/uploads/2024/02/Bs1ManualEngV156-May2023-10448629.png" alt="Bs1 Manual" style="width: 30%; display: block; margin-bottom: 10px;">
</a>
<h3> Attaching the Corrective Mass </h3>
<ul>
<li> Attach the computed compensating weight to the rotor as indicated by the software's output. </li>
<li> If necessary, perform intermediate checks to verify that the imbalance is being reduced. </li>
</ul>
<a href="https://vibromera.eu/wp-content/uploads/2024/11/1-Camera-2_01.png" target="_blank">
<img src="https://vibromera.eu/wp-content/uploads/2024/11/1-Camera-2_01.png" alt="1-Camera-2_01" style="width: 50%; display: block; margin-bottom: 10px;">
</a>
<h3> Verification and Balancing Completion </h3>
<ul>
<li> Once the corrective weight is in place, restart the rotor and measure the remaining vibration amplitude. </li>
<li> If the measured vibration falls within the tolerance defined by ISO 1940, the balancing process is considered successful. </li>
<li> Should the vibration still be excessive, repeat the balancing steps, making further adjustments to the corrective weight as needed. </li>
</ul>
<h3> Creating a Balancing Report </h3>
<ul>
<li> The program stores the balancing data, allowing you to generate and print a comprehensive report including vibration measurements, corrective weight details, and its angular placement. </li>
</ul>
<h3> Concluding Steps and Verification </h3>
<ul>
<li> Verify the secure attachment of all balancing weights and measurement sensors. </li>
<li> Check that the rotor's rotation is smooth and free from undue noise or vibration. </li>
<li> If the rotor operates within a larger assembly, check the functionality and interplay of all interconnected parts. </li>
</ul>
<p> This process allows for precise imbalance correction, reducing vibration and extending equipment life. </p>
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